Solution

- YUQUAN -

Pharmaceutical Industry

The solution of oral liquid filling production line in the pharmaceutical industry is highly integrated, automated and intelligent, aiming to improve production efficiency, ensure product quality, reduce production costs and meet strict regulatory requirements. The following is a detailed description of the solution:

1. production line overview
The oral liquid filling production line is a vital production equipment in the pharmaceutical industry, which is specially used for the automatic filling, capping and packaging process of oral liquid. The production line integrates multiple functional modules, including filling system, liquid distribution system, sterilization system, intelligent logistics system, post-packaging system, etc., through precise control and adjustment, to achieve high-speed, continuous and accurate filling process.

2. key equipment and technology
Filling system:
Oral liquid filling production line: it is suitable for filling small doses of tincture water and syrup in pharmaceutical factories. the whole machine can complete the processes of bottle management, bottle transportation, quantitative filling, cap management, cap delivery, cap rolling, etc. The filling accuracy is high, the error is small, and it is suitable for filling various high viscosity or non-granular liquids.
Equipment features: frequency conversion governor, high-precision multi-turn potentiometer and other advanced equipment to ensure stable and accurate flow regulation; parts in contact with drugs are made of 316L stainless steel or PTFE, which are corrosion-resistant and easy to clean. Can be equipped with multiple filling heads to improve filling efficiency.
Sterilization system:
Equipped with advanced sterilization equipment, such as a fully automatic liquid strip filling production line, it can achieve instant sterilization after filling and ensure the sterility of the product.
The sterilization process complies with GMP standards to ensure the safety and effectiveness of the product.
intelligent logistics system:
Through the intelligent logistics system, the automatic transmission and storage of raw materials, semi-finished products and finished products are realized, reducing manual operations and improving production efficiency.
Equipped with automatic shutdown device, emergency shutdown button and other safety facilities to ensure the safety of the production process.
Rear packing system:
Including light inspection/leak detection, labeling/blister/cartoning, packing/palletizing and other packaging processes to realize automatic packaging and marking of products.
The selection of packaging materials meets the requirements of pharmaceutical packaging to ensure product stability and safety.
Features and benefits of 3. solutions
Efficient production:
The automatic production line realizes high-speed, continuous and accurate filling process through precise control and adjustment, and significantly improves production efficiency.
Each link in the production line is optimized to ensure that each step is accurately measured and monitored to improve product consistency and specification compliance.
Ensure product quality:
The production line is equipped with advanced equipment and automatic control system, which can accurately measure the volume, temperature, pressure and other key parameters of the liquid medicine, and adjust and correct them in time.
Equipped with various testing equipment, used to detect the appearance, color, PH value and other indicators of the product to ensure that the product quality meets the standard.
Compliance with regulatory requirements:
The design and production process of the production line are in line with GMP and other regulatory requirements to ensure the hygiene of the production process and the safety of drugs.
Easy to clean and sterilize materials and equipment to meet the strict hygiene standards of the pharmaceutical industry.
Reduced production costs:
Automated production lines reduce the need for manual operations and reduce labor costs.
Further reduce production costs by optimizing production processes and reducing waste.
Improve market competitiveness:
Efficient and flexible production lines enable companies to quickly respond to market demand and launch oral liquid products in a variety of specifications and dosage forms.
Improve product quality and production efficiency, and enhance the market competitiveness of enterprises.
4. Application Case
Many pharmaceutical companies have successfully applied oral liquid filling production lines, achieving significant improvements in production efficiency and product quality. For example, the oral liquid filling production line introduced by a well-known domestic pharmaceutical company not only improves production efficiency, but also ensures the sterility and stability of the product, which has won wide recognition in the market.

In summary, the oral liquid filling production line provides efficient, safe, and compliant solutions in the pharmaceutical industry, providing strong support for the production and development of pharmaceutical companies.

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